What is Corrugated Packaging? And How It Is Made?

Corrugated Packaging Boxes

Since the 1800s, corrugated boxes have been the standard way to ship and store things. Almost every product on the market today uses corrugated materials for packaging, displays, and displays. Everything we buy, including food, toys, office supplies, computers, clothing, furniture, and gadgets, comes from somewhere else. Most of the time, a corrugated box stands between the factory and our door.

Benefits of Corrugated Boxes

In fact, the shipping and packing industries of the 19th century were the ones that made it possible for corrugated paper to be made. It is now in use in most of the world to move goods from producers to retailers or straight to the homes of consumers. Corrugated has many benefits, such as its low weight, versatility, durability, ability to recycle, and good looks for packaging and product displays.

Moreover, corrugated boxes in Canada are not only useful and good for the environment, but they also come in a wide range of attractive designs and are easy to sell to consumers. Corrugated cardboard is good to use again for its original purpose after delivery.

Modifications To the Custom Packaging Boxes

The corrugated paper industry is always coming up with new ways to do things and new products to meet the needs of distribution networks, stores, and customers, which are always changing. This means that we need to find ways to make paper that doesn’t soak up water, doesn’t tear easily, and lasts longer.

In order to keep up with these constantly changing needs, the US corrugated industry has invested in machine-automated technology that brings in a staggering $23 billion a year. As the world’s population and demand continue to grow, corrugated boxes are likely to remain the safest way to ship products and materials around the world.

Methods For the Production of Corrugated Paper

There are six easy steps you need to take in order to make these strong boxes. The trees are cut down in an ethical way. It’s easy to show with a simple example involving putting wave shapes on paper (known as flutes). After gluing the fluted paper with a layer of linerboard, the resulting board is so strong that it withstands any pressure while shipping.

Some additional processes are required to create commercially corrugated, but the general idea is the same. Customization and specialized machinery are required. Listed below are the individual processes that go into producing corrugated:

1. Stocking Up

The main thing that goes into making corrugated paper is cellulose fiber. Most of it comes from California, Oregon, and Washington, where pine, fir, and cedar trees grow. Fruit Growers Supply is one of many businesses that want to protect the health of the environment and the communities where they are located. One way to do this is to only buy wood from forests that are good for the environment.

To get wood pulp, people cut down certain trees. They cut off the branches and send the tree trunks to a paper mill. There, a chemical process turns the wood chips into pulp. Ultimately, it is best to make paper. To make corrugated paper, manufacturers separate the fiber and pulp by mechanical, chemical, and semi-chemical means. Afterward, the manufacturers send the fiber to a plant that makes corrugated fiberboard. Next, the workers convert it into corrugated fiberboard.

Instead of burning sawdust and small chips as waste, the company uses them as raw materials to manufacture new paper, corrugated fibreboard, and recycled paper (which makes up to a third of the final product).

2. Adhesive System for Corrugated Boxes

During the adhesive phase of corrugated paper production, starch is best to adhere the liner board to the medium. Only this starch does not come directly from the corrugated manufacturer. Because paper is the most common material for making custom packaging boxes, this starch is typically custom-made. Starch is customizable to meet the specific requirements of the corrugator by adjusting the relative proportions of its individual components.

3. Corrugator

A corrugator is best to make a fluted medium and adhere it to liner board. Therefore, the board is now complete. These flutes are available in a range of lengths to suit individual needs. The A, B, D, E, and F lengths are the most typical for flutes.

4. Printable Box Templates

After laminating the liner board and corrugated paper into one long sheet, the next step is to cut the sheet into box blanks. Consequently, this step in the production of corrugated paper entails cutting, scoring, and slotting the combined board to create a box blank. Hence, a printer-slotter, die cutter, or flexor folder-gluer are all suitable machines for this task.

5. Stitches plus tape

After leaving the corrugated facility, the boxes may need assembly at the receiving company’s location. However, some are easy to manufacture on-site using equipment like stitchers, tapers, and flexor folder-gluers. In short, stitchers and tapers are responsible for stapling or taping together the two blank ends of corrugated custom packaging boxes.

6. Laminating Equipment

A laminator machine laminates sheets of single-wall or multi-wall corrugated board together to create stronger corrugated paper. In short, this device is best for corrugated sheet pads, bulk bins, and other specialized applications.


In conclusion, corrugated packaging is a strong, durable, and versatile choice for shipping and packaging. Its production process is sustainable, making it an eco-friendly choice for businesses. By using corrugated packaging, you can protect your products during transit and provide a sustainable solution for your business.

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